My first post about this project was back in 2019, when I patterned them. They aren’t done yet, not quite. However, they are at the stage where I can wear them, so it’s time for an update post!
A little comparison, how my stays look right now, next to their main inspiration:


In my last post about these, I left off with finalizing the pattern, and selecting my fabric. After cutting out the pieces, I set to work sewing the boning channels.
I took them with me to New Zealand when I was there for 2 months, and managed to finish about 2 panels (including one of the bigger front ones).

I sewed the lines with one ‘dummy’ 4mm bone in to make sure to get the distances right, and using waxed linen thread. Because I was sewing through 3 layers, I couldn’t put the needle in-out-in in one go, but rather every stitch was made separately.

For the following years, the stays became the type of project I picked up on occasion, working my way through the boning channels. However, it never had priority because of the lack of deadline, and I didn’t want a deadline because of how much work it still was.

So safe to say, it took a while to get to the end. I found I don’t actually have any pictures between me sewing lines in panel nr. 6 end of 2020 and starting the eyelets in summer of 2023, but somewhere between those I finally finished sewing the channels.
The eyelets were next, mostly because I wanted to be able to try the stays on, even if only a little bit with the panels still pinned together. These were hard work, mostly because trying to make a hole in 4 layers of linen canvas and 2 of wool with an awl was an absolute pain. I used 2 different awls, one smaller one to start the hole and a bigger one to make sure it got big enough in the end.


When the eyelets were done, I could start the main construction. This was quite exciting, as it finally (after 4 years) felt like I was actually making something come together, rather than just prepping.
First though, all the panels needed to be boned. This was actually a fairly substantial tasks given that the stays are fully boned with 4mm synthethic whalebone. All edges are melted to remove sharpness, and then pushed in. They’re quite tight in the channels, so it took some wrangling in places.
The seam allowances were then folded flat, and whipped to stay very flat in place with thin thread. After that, the panels were put edge to edge and basted with a big-small stitch pattern in thicker thread. And finally, the two panels are whipped together in doubled thick thread.


This took pliers, because with the doubled thread and sewing through 12 layers of fabric (including 8 linen canvas layers), my hands weren’t strong enough to pull the needle through anymore.


I sewed a couple of seams, leaving the sides to the last. I did fit the stays with some edges pinned together. I couldn’t lace them fully at the bottom because the pins would bend and come out (yes, pins were harmed during the making of this project, needles too). But it gave me some idea of the fit, and I did decide to take in the top just a smidge on the side.
After that, panels sewing could continue and the pliers came out again. The last bit to finish was the little ‘dart’ between the back and side back panel. It’s a little bit odd to see in the pattern, but what this basically does is that it holds the back in a bit, so it curves with your body better.



The first fitting after everything was sewn together was quite exciting, as this was the first time in 4 years I could actually properly fit this things. My mock-up wasn’t fully boned, and I did slightly shift sizes up and down in the past four years, but they fit really nicely! You can see a slight tilt in the back, which is probably due to one of my hips being 1cm higher than the other due to a longer leg (I get the same thing on busks in Victorian corsets). I chose not to adjust for that in this pattern (it was complicated enough as is), so this might just be something that will stay. I know where it comes from, and it’s not something that causes discomfort.



On that high note, I could start the binding. The top is bound with a cotton ribbon. The bottom, with a thin strip of soft chamois leather. For both top and bottom, I decided to run a small machine stitch right on the edge of the boning, which is there mostly to keep the bones in check. The binding is stitched on top, so this won’t be visible. Originals are mostly whipped around the edges, but I was afraid of my wool fraying a bit (I didn’t have anything in the house to stop that), and this seemed like a good way to save some time while keeping the fully hand-stitched look.


The binding can then be stitched on a bit more loosely, as it doesn’t need to keep the boning in place, just protect the edges. The top was fairly quick, the bottom obviously not as those include lovely sharp turns. Slow going does the trick though, and not trying to lay the binding flat on the right side also helps.


I was working full speed on these near the end of last year to get them wearable for an event, but unfortunately that was moved until much later. With that, the mojo disappeared a little again, and I stopped half-way through the binding to focus on the 1850-60s dresses for my visit to Bath.
After that visit was done, I decided to pick them back up again and make sure that the binding was finished. A couple of evenings saw the binding all sewn to the outside, and a couple more also finished on the inside.




So now the stays are officially wearable! They aren’t fully finished though, as there’s seam covering tape, reinforcement with buckram, busk/bust rail pockets and lining still to do. However, it’s really great to see these coming along. Because they’re now at the point where I can actually wear them, I can also start working on garments to go over them as I know at least fairly closely how they’ll fit. I’ve been putting off 18th century projects until these were done, so it’s exciting to go back to this century again. I’ve just finished my first ‘new’ 18th century project (for that ball which was moved), and I’ve actually worn the stays for a couple of hours for a photo shoot. Happy to report they’ve proven pretty comfortable so far!































































































































































